Cleaning the “New” Softer Carpets

By:          Doyle Bloss, Marketing and Brand Manager, HydraMaster   Rick Evans, West Coast Regional Manager, HydraMaster

With the assistance of Charles Rollins and Darrell Hagan, Shaw Industries – Product Care and Maintenance

What are these “softer” carpets?

They are incredibly thin denier (thickness) cut-pile and loop carpets presented in a plush, high pile density format. They range in ounce size from 50-100 ounce (apartment grade carpet is generally 20-28 ounce). They are typically designed for high-end residential settings. However, some hospitality companies are considering for using in high end hotel rooms.

The formats for the carpets differ from carpet mill to carpet mill. Shaw Industries product is identified as Caress®, made of type 6 nylon. Invista manufactures StainMaster® Trusoft® which is made of type 6,6 nylon. Mohawk’s Smartstrand® is made of PTT polyester fiber. Beaulieu sells Bliss SoftSense® which is also made from Polyester.

They are relatively new product offering with Shaw introducing Caress in January of 2013. However, they are gaining market share in the carpet market rapidly. Many old-time carpet cleaners believe this is because they have finally identified and marketed one of the main reasons why people buy carpet – softness. The ads for these carpets reflect this, showing happy families with their pets playing, laying, rolling, and jumping on their new soft carpet. When you get a chance to visit a retail showroom and feel this carpet for the first time, the softness of the fiber strikes you instantly. With many of these carpets now being installed for over a year, your chances of having to clean one increase daily.

Difficulty in Vacuuming

This softer carpet provides obvious benefits to the homeowner, particularly one who enjoys the floor(s) of the room it is installed in. However, just as your hands and toes sink into the thick soft pile, so does the cleaning head of your typical vacuum cleaner. More power just means more fiber getting sucked into the head reducing or stopping airflow through the vacuum. This makes vacuuming more difficult to do.

The carpet manufacturers themselves have even a bigger concern than vacuuming taking longer. They are even concerned about texture damage to the ends of the thin carpet fibers themselves. In fact many of the same vacuums they have recommended in the past (such as those that have passed the CRI Seal of Approval Program for Vacuums – http://www.carpet-rug.org/CRI-Testing-Programs/CRI-Seal-of-Approval-Program/Vacuums/Certified-Vacuums.aspx ) they do not recommend for these softer carpets. For example, Shaw Industries now does specific testing of vacuums for use on Caress carpet, and they approve and recommend a specific group of vacuums  – http://shawfloors.com/tips-trends/luxurious-carpet/carpet-care/vacuuming/which-vacuum-models-are-recommended-by-shaw.

Here is an update on Shaw Industries research on vacuums from Darrell Hagan – the Manager of Product Care and Maintenance:

 “Vacuums work best when the brush roll is turned on vacuuming this soft carpet.  I believe the key is airflow, as you mentioned.  One thing in common with some of the vacuums is the plate underneath the vacuum head has slots which allow air to flow underneath the vacuum to keep it from sealing off on the carpet.  Also, vacuums are being modified to have pressure relief valves to reduce suction which allows the vacuum to move across the carpet.  The difference in the soft carpet vs. traditional carpet is that suction isn’t the key, we believe it is the agitation of the brush roll that is key to cleaning the soft yarn carpets.”

Potential Issues Related to Professional Carpet Cleaning

While the evaluation of issues that vacuums might have with this softer carpet pile can teach us some things related to how various carpet cleaning wands and agitation methods might work or not work on this type of carpet; this conjecture was not enough to satisfy the Product Care and Maintenance folks at Shaw Industries. Recently, Charlie Rollins and Darrell Hagan for Shaw Product Care and Maintenance flew to HydraMaster headquarters in Mukilteo, Washington to do some testing on the interaction of various cleaning tools (specifically hot water extraction wands and power wands) with this softer carpet. I had been in contact with Charlie and Darrell asking them questions about this, and with HydraMaster being one of the leading innovators and developers in carpet cleaning wand technology; it only made sense to start their testing here. Specifically, Shaw and HydraMaster wanted to look at three areas for evaluation:

  1. The use of Rotary Jet Extraction on these types of carpets with the RX-20.
  2. The Evolution Wand – how did the built in molded glides assist or restrict cleaning of these carpet fibers and what were the differences between a 1.5” wand and a 2” wand.
  3. Was there chemistry which stood out in performance to assist cleaning these carpets, specifically in the area of presprays used as a lubricating application to make the wand easier to move across the carpet?

Specifically, the testing team was looking to see the effects that cleaning these types of carpets with existing technology in truckmounted equipment and cleaning wands might result in changes in:

  • Productivity
  • Texture Change/Damage
  • Drying Time
  • Spots and Stains
  • Any Specific Tool Related Issues

 The Testing

  • 60, 70 and 100 ounce cut pile Shaw Caress carpets were used in the testing.

Picture of carpets

  • A HydraMaster Boxxer XL Truckmount was used. We were cleaning 150 feet from the truck, with the solution temperature at the wand constantly being monitored with an in-line pressure and temperature measuring device. Temperature settings on the machine were purposely varied from 180-245°F.

Boxxer xl

  • The first thing we tested were HydraMaster’s sister company, Advance Commercial Vacuums, leading models and how they performed on vacuuming the carpets.

Advance vacuum

  • We tested with various types of conventional scrub wands

Conventional scrub wand

  • We tested cleaning with both 1.5” and 2” versions of the Evolution Wand with molded glides

Evolution wand

  • Finally, we tested with the RX-20 Rotary Jet Extractor

RX20

Results and Findings

Overall, the results of our testing alleviated or reduced any fears or misgivings about the “cleanability” of these carpets. We found the carpets overall to be very responsive to vacuuming, cleaning, and spot and stain removal. Certainly one of the reasons for this is the high quality of the carpets themselves. A 60, 70, or 100 ounce carpet does not come inexpensively. I will tell you after completing the tests, everyone at HydraMaster involved in the testing were ready to go home and put this carpet down in their living rooms. The luxurious feel of these carpets can simply not be denied. We can see why these carpets are gaining market share fast.

Results

We did find that one of the things we anticipated held true. Certified and trained professional carpet cleaners have long known that plush cut pile carpets virtually always requires some specific care considerations. As with all plush, cut pile style carpeting, special attention must be given to monitoring the potential for scrub wand jet streaking.

Wand marks 2Wand marks 1

Variables include

  • Type and number of jets on the wand
  • Proximity of the jets to the carpet pile
  • Angle of jets to the carpet pile
  • Wear on the orifices of the jets themselves – make sure you replace your jets at regular intervals recommended by your wand manufacturer. If the orifice becomes too large, this can contribute to jet streaking.
  • Temperature of solution being produced at the wand jet tip
  • Taking a dry stroke or pass only
  • Post cleaning grooming

 

Productivity Best Practices

General cleaning considerations

These practices were developed after repeated tests to see how to increase cleaning speed, avoid any agitation/texture change related issues, and a very important item considering the plushness of these carpets – reducing drying times. Can you clean these carpets safely and effectively with “normal” cleaning procedures? The answer is yes. These procedures are designed to speed up the process without compromising quality cleaning.

  • Carpet grooming with Grandi-Groomer is highly recommended after cleaning (faster and more effective than grooming brush)
  • Carpet density mandates using airmovers post cleaning to reduce drying times

Using Cleaning Wands

  • 2” scrub wands are very difficult to move across a 100 ounce carpet connected to a truckmount.
  • Dry strokes (vacuum only wand passes) are absolutely necessary
  • Use of the Evolution wand reduced drying times in comparison to conventional wands.
  • Glided wands will be an absolute must! Slotting in the glide is important too.
  • A Continuous overlapping wet pass, followed by continuous overlapping dry pass cleaned the fastest, worked best, and dried the fastest

Using Rotary Extraction Tools Such As the RX-20 Rotary Jet Extraction® Tool

  • The RX20 worked extremely well on 60 and 70 ounce carpets. Use on a 100 ounce carpet required a great deal of strength and stamina. See chemical prespray directions below, as the use of a lubricating prespray helped considerably.
  • Swirl “marks” groomed out right away and are not a concern
  • There was no visible physical texture change from rotary action. Even at abuse level (no water lubrication) there was no pile texture damage visible. (Of course, we did this to measure “worse case scenario,” you should never operate any rotary extraction tool without water or prespray).
  • The use of a rotary extraction tool is highly recommended for productivity and reduced drying times on 60 and 70 ounce carpets.

Cleaning Solution Consideration

The use of a high quality carpet prespray is a must when cleaning these types of carpets. The prespray helps to lubricate the carpet so that the scrub wand or rotary extraction wand flows more smoothly across the carpet. As a general rule, detergent free or soap free formulas such as CleanMaster HydraFREE DFC will not provide the level of lubrication you want on these soft carpets. Since these carpets are made of either nylon or polyester, you can use most of your favorite carpet presprays. However, we had great results cleaning our test samples after soiling built up with CleanMaster Fast Break HD and CleanMaster PolyBreak as presprays. We also found that if you wanted to use an alkaline extraction rinse, HydraClean worked extremely well. If you prefer an acid neutralizing rinse, our studies showed that a solution which does have detergency in it, like CleanMaster ClearWater Rinse worked extremely well.

From a spot and stain removal point of view, the high quality of these carpets means that they are more likely to resist staining from common spills than an apartment grade nylon or polyester carpet. When a staining material such as children’s fruit drinks was applied, it usually extracted out during cleaning. When we purposefully tried to stain the carpet, and agitated the spilled material down into the carpet and waited 48 hours before treatment began, we had excellent results removing stains with CleanMaster RedBreak 1 or CleanMaster KnockOut 1, depending upon the composition of the staining material. At no time, other than with mustard was acceleration with heat from a steam iron or wallpaper steamer necessary. That certainly does not mean these carpets are “stain-proof,” and we know your customer’s children will answer the call to eventually provide a more difficult stain, but based upon the limited testing we did on these types of carpets, they certainly responded well to spot and stain removal treatments. We also found that using a sub-surface spotting extraction tool, such as a Water Claw® or FlashXtractor®, on larger liquid spills helped reduce any chances of spilled materials wicking to the surface of the carpet pile later.

One final thought and finding related to spot and stain removal – due to the plush nature of the carpet pile, if grease and oil spilled contaminants were rubbed into the carpet, or “ground-in” with foot traffic, it was important to agitate solvent spotters and gels into the affected area to increase speed and efficiency at removal. We believe this same principle would hold true if these carpets are subjected to long term high levels of oil based soiling and traffic; i.e., that using the right prespray, and mechanical agitation such as using a Counter Rotating Brush (CRB) will be necessary to increase cleaning speed and effectiveness, especially with those made of polyester carpet fiber.

So what is A Professional Carpet Cleaner to Do?

The good news is you are already likely equipped with all of the tools and chemistry needed to effectively clean this carpet. More importantly though, you may need to slow down and approach these carpets with a kinder, gentler set of procedures. You may have to clean them with a little more thought and observation as to how the cleaning tools are going across the carpet and what kind of texture change is occurring from your cleaning tools. Without a doubt, drying time is going to be extended if these carpets are allowed to reach an unacceptable soiling level. You can get them clean, but it will take more wet passes. The manufacturers of these carpets recommend cleaning every 12-24 month basis with hot water extraction cleaning. Some require this as a provision of their texture retention or stain resistant warranty. Educate your customers to this fact so that their cleaning frequency does not allow the carpet to become extremely soiled. This will allow them to get the full benefit of these soft, plush, and luxurious carpets. Then everyone is happy.

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